Features Interface ROI Security Contact Book Demo
AI-Powered Manufacturing Intelligence

Turn hours of video
into actionable results
in minutes

NEXA ProductionX analyses production video using AI — classifying every second as Productive, Waste Time, Necessary Transit, or Undefined. No manual work. No cloud uploads. 100% on your hardware.

< 10 min
Full video analysis
90–95%
Engineer time saved
100%
Offline & encrypted
NEXA ProductionX — Assembly Line A — 40:53
TIMELINE | 206 segments detected
#01–30
#03 Assembly
#04
#05 Transit
#06
#31–60
#22 Productive
#23
#24
#61–90
#41
#42 Assembly [Wrench]
#43
#91–120
#55 Assembly
#56
#57
82.4%
Efficiency
206
Segments
40:53
Duration
3.0×
Speed
The challenge

Manual analysis is broken.
NEXA fixes it permanently.

Without NEXA

Days or weeks of manual work

  • 4–5 hours of video = 1–3 weeks of analysis
  • Engineer spends 15–25% of time on data collection
  • Results vary between engineers — subjective & inconsistent
  • No automatic PFMEA, DFMEA, or Work Instructions
  • Competitor tools upload your footage to external cloud servers
  • High cost, low scalability, impossible to repeat exactly
With NEXA ProductionX

Same results in under 10 minutes

  • AI analyses full production video automatically
  • Every second classified: Productive / Waste / Transit / Undefined
  • Consistent, reproducible results every single run
  • Excel, PFMEA, DFMEA, Work Instructions — generated in 1 click
  • 100% offline — your footage never leaves your facility
  • Engineer shifts from data entry to decision-making
Capabilities

Features not found in any other tool

Built ground-up for manufacturing engineers. Every feature exists to eliminate a real bottleneck.

🤖

AI Segment Classification

Every frame classified as Productive, Waste Time, Necessary Transit, or Undefined — with individual confidence scores per segment. No other tool does this automatically.

🌳

Method Tree Organiser

Drag-and-drop operations into departments and workstations. Build a full method structure directly inside the software — then export as structured Work Instructions.

🔧

Trainable Tool Recognition

Train the AI to recognise your specific tools from photos. NEXA detects and labels tools per segment — torque wrenches, fixtures, jigs — anything on your line.

📊

One-Click Report Export

Generate Excel analysis reports, PFMEA, DFMEA, and detailed Work Instructions (one sheet per operation) with a single button press.

🎬

Multi-Video Project Timeline

Combine multiple videos from different cameras or sessions into one unified project timeline. Cut, merge, rename, and reclassify with full undo/redo.

👤

Automatic Face Anonymisation

Gaussian blur applied automatically to every detected face before any export or sharing. GDPR compliance built in — no extra steps required.

🔐

Encrypted .nxa Project Format

Proprietary XOR + zlib encryption with CRC validation. Only NEXA ProductionX can open your files. Competitors cannot reverse-engineer your data.

🌐

100% Offline Operation

No internet connection ever required. No cloud. No subscriptions to external AI services. All processing runs on your local hardware — always.

Live Preview During Analysis

Watch the AI work in real time. See the timeline build segment by segment while analysis runs at 3× speed — no waiting for a batch result.

Workflow

From raw video to structured report — how it works

NEXA replaces the entire manual workflow. What used to take an engineer 1–3 weeks now completes in a single session.

1
Load your production video
Add one or multiple videos from any camera. MP4, AVI, MOV supported.
2
AI analyses every frame
Motion detection, optical flow, background subtraction and tool recognition run simultaneously — results in under 10 minutes.
3
Review the colour-coded timeline
Green = Productive, Red = Waste Time, Orange = Transit. Click any segment to watch that exact moment in the video.
4
Organise with Method Tree
Drag operations into workstations. Name them. Add torque values, screw specs, notes. Build the full method structure.
5
Export structured documents
One click: Excel, PFMEA, DFMEA, Work Instructions. Every document reflects your method tree structure exactly.
▶ NEXA — Live Analysis Preview
🏭
PRODUCTION LINE — CAMERA 1
● ANALYSING — 62% COMPLETE
1350
Frames
0:45
Time
3.0×
Speed
12
Clips
Interface

Every screen designed for speed

Purpose-built for manufacturing engineers — not adapted from a generic tool.

Timeline Editor
0:00
0:08
0:16
■ Productive■ Waste■ Transit■ Undefined

Colour-Coded Timeline

Every segment colour-coded and labelled. Click to preview that exact moment in the video. Right-click to cut at any point. Drag to select multiple segments for bulk operations.

Statistics Panel
82.4%
Efficiency
33:38
Productive
4.8%
Waste ratio
4:44
Transit
206 segments · 40:53 total · ✅ Excellent

Live Statistics Dashboard

KPIs update instantly as you edit segments. Efficiency, productivity index, waste ratio, transit time — all recalculated in real time every time you make a change.

Method Tree
🏭 Assembly Line A (206 segments)
📁 Station 01 — Body Frame (24)
🟢 [03] Bolt tightening [Torque wrench]
🟢 [07] Cable routing
🔴 [04] Waiting — material
📁 Station 02 — Wiring (18)
🟢 [12] Assembly step

Method Tree — Operation Organiser

Drag-and-drop segments into workstations and departments. Unique to NEXA — no other time study tool lets you build a structured method tree and export it directly as Work Instructions.

Segment Detail
Operation NameBolt tightening #131
Time00:04:16 → 00:04:20
TypeProductive
ToolTorque wrench 40Nm
Confidence🟢 70%
Torque (Nm)40

Segment Detail — Full Metadata

Per-segment fields: name, time, type, activity, tool, confidence, torque, screw type, screw size, steps count, notes. Everything needed for PFMEA and Work Instructions generation.

Economic impact

Real savings. Measurable from day one.

Based on 40 $/hr engineer cost and 15% of working time allocated to production analysis. Full-time: ~160 hours/month.

ParameterWithout NEXAWith NEXASaving
Analysis hours / month24 h manual~2 h (AI)22 h freed
Cost per hour40 $40 $
Monthly analysis cost9,600 $~800 $880 $ / mo
Annual saving11,520 $~960 $10,560 $ / yr
5-engineer team — annual57,600 $~4,800 $52,800 $ / yr

* Saving = 22 recovered analysis hours × 40 $/hr per engineer per month (15% of 160 h/month). Results vary by team size and contract type.

880
$ saved per
engineer per month
90–95%
Analysis time
eliminated
< 10 min
Full video
analysis speed
10,560
$ saved per
engineer per year
Security & Compliance

Your data never leaves your facility

Enterprise-grade protection built into every layer. No exceptions.

🔐

Encrypted .nxa Format

XOR + zlib encryption with CRC validation. Only NEXAProduxtionX can open your project files.

🌐

100% Offline

No internet. No cloud. No external AI calls. Everything runs on your local machine.

👤

Face Anonymisation

Automatic Gaussian blur on all detected faces before any export or file sharing.

📁

Local Tool Library

AI training images stored in your project folder on your device — never uploaded.

🏭

On-Premises Processing

All video analysis on your hardware. Your production footage stays on-site always.

GDPR Ready

No personal data collected or stored externally. Full EU data protection compliance.

Get in touch

Book a demo or
send us a message

We respond within 24 hours. Demo, pilot project, pricing question — we are here to help.

📧
sales@its-technology-solutions.com
🇸🇪
ITS Intelligent Tech Solutions, Sweden
F-skatt & Momsregistrerad · SNI 62100

Send a message