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AI-Powered Manufacturing Intelligence

Turn hours of video
into actionable results
in minutes

NEXA ProductionX analyses production video using AI — classifying every second as Productive, Waste Time, Necessary Transit, or Undefined. No manual work. No cloud uploads. 100% on your hardware.

Book a Free Demo See the Interface
< 10 min
Full video analysis
90–95%
Engineer time saved
100%
Offline & encrypted
NEXA ProductionX — Assembly Line A — 40:53
TIMELINE | 206 segments detected
#01–30
#03 Assembly
#04
#05 Transit
#06
#31–60
#22 Productive
#23
#24
#61–90
#41
#42 Assembly [Wrench]
#43
#91–120
#55 Assembly
#56
#57
82.4%
Efficiency
206
Segments
40:53
Duration
3.0×
Speed
The challenge

Manual analysis is broken.
NEXA fixes it permanently.

Without NEXA

Days or weeks of manual work

  • 4–5 hours of video = 1–3 weeks of analysis
  • Engineer spends 15–25% of time on data collection
  • Results vary between engineers — subjective & inconsistent
  • No automatic PFMEA, DFMEA, or Work Instructions
  • Competitor tools upload your footage to external cloud servers
  • High cost, low scalability, impossible to repeat exactly
With NEXA ProductionX

Same results in under 10 minutes

  • AI analyses full production video automatically
  • Every second classified: Productive / Waste / Transit / Undefined
  • Consistent, reproducible results every single run
  • Excel, PFMEA, DFMEA, Work Instructions — generated in 1 click
  • 100% offline — your footage never leaves your facility
  • Engineer shifts from data entry to decision-making
Capabilities

Features not found in any other tool

Built ground-up for manufacturing engineers. Every feature exists to eliminate a real bottleneck.

🤖

AI Segment Classification

Every frame classified as Productive, Waste Time, Necessary Transit, or Undefined — with individual confidence scores per segment. No other tool does this automatically.

🌳

Method Tree Organiser

Drag-and-drop operations into departments and workstations. Build a full method structure directly inside the software — then export as structured Work Instructions.

🔧

Trainable Tool Recognition

Train the AI to recognise your specific tools from photos. NEXA detects and labels tools per segment — torque wrenches, fixtures, jigs — anything on your line.

📊

One-Click Report Export

Generate Excel analysis reports, PFMEA, DFMEA, and detailed Work Instructions (one sheet per operation) with a single button press.

🎬

Multi-Video Project Timeline

Combine multiple videos from different cameras or sessions into one unified project timeline. Cut, merge, rename, and reclassify with full undo/redo.

👤

Automatic Face Anonymisation

Gaussian blur applied automatically to every detected face before any export or sharing. GDPR compliance built in — no extra steps required.

🔐

Encrypted .nxa Project Format

Proprietary XOR + zlib encryption with CRC validation. Only NEXA ProductionX can open your files. Competitors cannot reverse-engineer your data.

🌐

100% Offline Operation

No internet connection ever required. No cloud. No subscriptions to external AI services. All processing runs on your local hardware — always.

⚡

Live Preview During Analysis

Watch the AI work in real time. See the timeline build segment by segment while analysis runs at 3× speed — no waiting for a batch result.

Workflow

From raw video to structured report — how it works

NEXA replaces the entire manual workflow. What used to take an engineer 1–3 weeks now completes in a single session.

1
Load your production video
Add one or multiple videos from any camera. MP4, AVI, MOV supported.
2
AI analyses every frame
Motion detection, optical flow, background subtraction and tool recognition run simultaneously — results in under 10 minutes.
3
Review the colour-coded timeline
Green = Productive, Red = Waste Time, Orange = Transit. Click any segment to watch that exact moment in the video.
4
Organise with Method Tree
Drag operations into workstations. Name them. Add torque values, screw specs, notes. Build the full method structure.
5
Export structured documents
One click: Excel, PFMEA, DFMEA, Work Instructions. Every document reflects your method tree structure exactly.
▶ NEXA — Live Analysis Preview
▶
🏭
PRODUCTION LINE — CAMERA 1
● ANALYSING — 62% COMPLETE
1350
Frames
0:45
Time
3.0×
Speed
12
Clips
Interface

Every screen designed for speed

Purpose-built for manufacturing engineers — not adapted from a generic tool.

Timeline Editor
0:00
0:08
0:16
■ Productive■ Waste■ Transit■ Undefined

Colour-Coded Timeline

Every segment colour-coded and labelled. Click to preview that exact moment in the video. Right-click to cut at any point. Drag to select multiple segments for bulk operations.

Statistics Panel
82.4%
Efficiency
33:38
Productive
4.8%
Waste ratio
4:44
Transit
206 segments · 40:53 total · ✅ Excellent

Live Statistics Dashboard

KPIs update instantly as you edit segments. Efficiency, productivity index, waste ratio, transit time — all recalculated in real time every time you make a change.

Method Tree
🏭 Assembly Line A (206 segments)
📁 Station 01 — Body Frame (24)
🟢 [03] Bolt tightening [Torque wrench]
🟢 [07] Cable routing
🔴 [04] Waiting — material
📁 Station 02 — Wiring (18)
🟢 [12] Assembly step

Method Tree — Operation Organiser

Drag-and-drop segments into workstations and departments. Unique to NEXA — no other time study tool lets you build a structured method tree and export it directly as Work Instructions.

Segment Detail
Operation NameBolt tightening #131
Time00:04:16 → 00:04:20
TypeProductive
ToolTorque wrench 40Nm
Confidence🟢 70%
Torque (Nm)40

Segment Detail — Full Metadata

Per-segment fields: name, time, type, activity, tool, confidence, torque, screw type, screw size, steps count, notes. Everything needed for PFMEA and Work Instructions generation.

Economic impact

Real savings. Measurable from day one.

Based on 40 $/hr engineer cost and 15% of working time allocated to production analysis. Full-time: ~160 hours/month.

ParameterWithout NEXAWith NEXASaving
Analysis hours / month24 h manual~2 h (AI)22 h freed
Cost per hour40 $40 $—
Monthly analysis cost9,600 $~800 $880 $ / mo
Annual saving11,520 $~960 $10,560 $ / yr
5-engineer team — annual57,600 $~4,800 $52,800 $ / yr

* Saving = 22 recovered analysis hours × 40 $/hr per engineer per month (15% of 160 h/month). Results vary by team size and contract type.

880
$ saved per
engineer per month
90–95%
Analysis time
eliminated
< 10 min
Full video
analysis speed
10,560
$ saved per
engineer per year
Security & Compliance

Your data never leaves your facility

Enterprise-grade protection built into every layer. No exceptions.

🔐

Encrypted .nxa Format

XOR + zlib encryption with CRC validation. Only NEXAProduxtionX can open your project files.

🌐

100% Offline

No internet. No cloud. No external AI calls. Everything runs on your local machine.

👤

Face Anonymisation

Automatic Gaussian blur on all detected faces before any export or file sharing.

📁

Local Tool Library

AI training images stored in your project folder on your device — never uploaded.

🏭

On-Premises Processing

All video analysis on your hardware. Your production footage stays on-site always.

✅

GDPR Ready

No personal data collected or stored externally. Full EU data protection compliance.

Our Network

Partners & Sub-Contractors

We work with a trusted network of partners and sub-contractors to deliver, install, and support NEXA ProductionX for our customers.

Nextyon
Strategic Partner & Customer Solutions

Nextyon acts as our strategic business partner, connecting customers with our software solutions and coordinating project requirements. They serve as the primary customer contact while our team delivers the software development, customization, and technical implementation.

Be Our Partner 2
Role / Specialty

Be Our Partner 3
Role / Specialty

Get in touch

Book a demo or
send us a message

We respond within 24 hours. Demo, pilot project, pricing question — we are here to help.

📧
sales@its-technology-solutions.com
🇸🇪
ITS Intelligent Tech Solutions, Sweden
✅
F-skatt & Momsregistrerad · SNI 62100

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